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Elements and Performance Criteria

  1. Select meat
  2. Prepare ingredients
  3. Prepare facility
  4. Load products
  5. Smoke product
  6. Monitor smoke cycle
  7. Chill product
  8. chilled immediately or
  9. cooled at ambient temperature to a specified internal temperature before chilling according to product specifications.

Required Skills

This describes the essential skills and knowledge required for this unit Where bold italicised text is used further information is detailed in the Range Statement

Activate and operate machinery according to manufacturers and workplace instructions

Adjust processing as required to achieve product specifications

Apply relevant communication and mathematical skills

Demonstrate ability to work effectively as an individual and with other team members

Demonstrate correct loading procedure for both a full and lessthanfull smokehouse

Describe correct smoking procedure for specific product

Describe storage procedures for smoked products

Describe the meat smoking process

Describe the purpose and effect of smoking processes on meat

Discuss health regulations that apply to smoking of meats

Explain chilling requirements for different products

Explain possible effects of inconsistent temperature on product

Explain the effects of smoking on shelf life and taste of product

Explain the purpose of correct water temperature and correct additive sequence especially phosphate and smoke

Explain the recording requirements for the smoke process

Explain the relevant workplace requirements related to

appropriate humidity levels

effect of moisture on casings

smoke generator

smoke jet

sock

wet bulb sock

Explain the use and purpose of raw materials for smoking meat

Identify and explain the use and purpose of ingredients for smoking meat

Identify mathematical information in work instructions specifications and recipes

Identify meat cuts used in smoking

Identify the cause and effects of and explain the appropriate corrective action for

cycle out of sequence

excess smoke

insufficient smoke

Interpret cooking records where appropriate with respect to relevant product

Measure and monitor product internal temperature correctly to ensure it meets product specifications

Monitor smoking of meat on a regular basis to meet product specifications including where relevant the interpretation of graphs or flow charts or mimic panels and controls

Operate smoke facility according to OHampS hygiene regulatory product specifications and workplace requirements and meet production requirements

Report machine faults either verbally or in writing according to workplace specifications

Store meat according to OHampS hygiene regulatory product specifications and workplace requirements

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria Required Skills and Knowledge the Range Statement and the Assessment Guidelines for this Training Package

Overview of assessment

The meat industry has specific and clear requirements for evidence A minimum of three forms of evidence is required to demonstrate competency in the meat industry This is specifically designed to provide evidence that covers the demonstration in the workplace of all aspects of competency over time

These requirements are in addition to the requirements for valid current authentic and sufficient evidence

Three forms of evidence means three different kinds of evidence not three pieces of the same kind In practice it will mean that most of the unit is covered twice This increases the legitimacy of the evidence

All assessment must be conducted against Australian meat industry standards and regulations

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competency must be demonstrated over time and under normal operating conditions for the enterprise within the parameters of the role and responsibilities and according to workplace requirements

Context of and specific resources for assessment

Assessment must occur in the workplace under normal operating conditions in a simulated environment

Resources may include

equipment that meets safety requirements

product specifications and ingredients

smoking equipment machinery or production facility

Method of assessment

Recommended methods of assessment are

demonstration snapshot of performance

quiz of underpinning knowledge

workplace referee report of performance over time

Assessment practices should take into account any relevant language or cultural issues related to Aboriginality gender or language backgrounds other than English Language and literacy demands of the assessment task should not be higher than those of the work role

Guidance information for assessment

Resource materials available from MINTRAC telephone

Meat and Livestock Australia wwwmlacomau

Guidelines for the safe manufacture of smallgoods


Range Statement

The Range Statement relates to the Unit of Competency as a whole. It allows for different work environments within the meat industry and situations that may affect performance. This includes any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts. Bold italics wording in the Elements and Performance Criteria, and Required Skills and Knowledge, is detailed below.

Product specifications may vary according to customer and workplace requirements.

Machinery and equipment used in processing may include:

atomising generators

automatic or manual machinery

cookers

friction generators

liquid smoke jet

moulds

probe thermometers

sawdust or woodchip burning generators

smoke generators

smokers

sock

wet bulb reservoir.

Product may include:

beef - brisket, tongue

game meat

lamb - legs, tongue

mutton

other meat species or products

pork - hand, spring

veal.

Product may be chilled by:

chill cabinets

immersing in ambient running water

placing in cool room

showering with ambient water

use of intensive coolers

washing in water or brine.

Communication skills may include

reading and interpreting workplace-related documentation

sharing information

speaking clearly and directly

working with diverse groups and individuals

writing to audience needs.

Mathematical skills may include collection, estimation, calculation and interpretation of deviations within cycle, internal temperature, humidity, ambient temperature, weights.

Descriptions and explanations may:

be in diagrammatic, sketch, tabular or graphic formats

be presented in writing, using standard formats

be presented orally

include information and mathematical data gathered, interpreted and summarised from a range of complex and unfamiliar sources.

Smoke-producing raw materials may include:

liquid smoke

powder

sawdust

solid timber

woodchips.

Hygiene and sanitation requirements may include:

relevant government regulations

workplace requirements.

Regulatory requirements may include:

Export Control Act

federal and state regulations regarding meat processing

hygiene and sanitation requirements

relevant Australian Standards

relevant regulations.

Workplace requirements may include:

enterprise-specific procedures

OH&S requirements

Quality Assurance requirements

Standard Operating Procedures

the ability to perform the task to production requirements

work instructions.